Can't remove trans fill bolt

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  • 89325iturbo
    Mod Crazy
    • Mar 2004
    • 723

    #1

    Can't remove trans fill bolt

    Can't remove the 5 speed trans fill bolt. I had the trans out, and should of tried to loosen the internal hex nut. But figured I'd just wait to I got it back in the car.
    I know I'm down fluid because when I was cleaning it, and tipping it around I had a decent amount come out the vent/ breather.
    I don't want to drive it, not knowing how much is in there.
    I've sprayed it, put some heat to it aswell.
    Thought about putting a pipe wrench on it?
  • Kershaw
    R3V OG
    • Feb 2010
    • 11822

    #2
    Have you put a breaker bar on it? If that doesn't work, have you tried a 6 foot pole slipped onto the breaker bar?
    AWD > RWD

    Comment

    • Coupelx
      Advanced Member
      • Oct 2013
      • 169

      #3
      Originally posted by Kershaw
      Have you put a breaker bar on it? If that doesn't work, have you tried a 6 foot pole slipped onto the breaker bar?
      you plan on him tipping the car on its side first?

      Comment

      • blwn24v
        Noobie
        • Nov 2015
        • 11

        #4
        6 foot pole is a bit extreme

        Comment

        • Kershaw
          R3V OG
          • Feb 2010
          • 11822

          #5
          ... the point is he needs a bit more leverage.
          AWD > RWD

          Comment

          • 89325iturbo
            Mod Crazy
            • Mar 2004
            • 723

            #6
            Yeah I've had a little breaker bar (about a foot long) on a 1/2 inch ratchet which is already longer. I'm using the doubled up nuts on a bolt method.
            But yeah I can't get good leverage being only up on jack stands.

            Comment

            • Kershaw
              R3V OG
              • Feb 2010
              • 11822

              #7
              A foot long breaker bar is not much of a breaker bar. 18-24" is usually what you need. Sounds like you need a new breaker bar. Remember, cheaper ones may flex more. Kind of useless in tight spaces.

              You might need to ask a friend who lifts.

              Repeated daily soakings of PB Blaster for a week are usually pretty helpful.
              AWD > RWD

              Comment

              • TimeMachinE30
                No R3VLimiter
                • Jun 2014
                • 3749

                #8
                Do soak the fastener with PB routinely for many days.

                Or use this as perfect excuse for a tool....say, go out and get you a 1/2" Milwaukee Fuel impact.
                ACS S3 Build / Dinan 5 E34

                Comment

                • 89325iturbo
                  Mod Crazy
                  • Mar 2004
                  • 723

                  #9
                  I meant an extra foot extension on the foot long ratchet. (My breaker bar is just a piece of pipe) So close to two feet together.
                  I got the plug out though. Jacked the car up higher using some 2x4's on top the jacks. Allowed me a better angle to get some leverage on it.
                  Appreciate the ideas.

                  Comment

                  • TimeMachinE30
                    No R3VLimiter
                    • Jun 2014
                    • 3749

                    #10
                    When disconnecting the drive shafts at the diff, I muscled it off by using my legs... not arms.
                    ACS S3 Build / Dinan 5 E34

                    Comment

                    • 89325iturbo
                      Mod Crazy
                      • Mar 2004
                      • 723

                      #11
                      ^^^ been there done that on various cars/bolts. As long as I feel like I got a good lock on the nut or bolt so I don't round it off with pushing with a leg.

                      Comment

                      • AndrewBird
                        The Mad Scientist
                        • Oct 2003
                        • 11897

                        #12
                        A 50/50 mixture of acetone and ATF will be better than PB blaster. Popular mechanics did a test a few years back and it exceeded every other off the shelf penetrating oil they tested.

                        Get more leverage. I have this guy and it works very well:

                        http://www.harborfreight.com/12-in-d...bar-60819.html

                        Also, pick this up while you are at it so you have a proper socket:

                        http://www.harborfreight.com/9-piece...set-67880.html

                        Comment

                        • Kershaw
                          R3V OG
                          • Feb 2010
                          • 11822

                          #13
                          My friend has that HF one. I've seen it flex a lot. Makes it hard to break a bolt in a tight space. I prefer this one, although it is a bit shorter http://www.amazon.com/Craftsman-9-44.../dp/B00065T0MS
                          AWD > RWD

                          Comment

                          • McGyver
                            R3V Elite
                            • Jun 2009
                            • 4490

                            #14
                            Originally posted by AndrewBird
                            Also, pick this up while you are at it so you have a proper socket:

                            http://www.harborfreight.com/9-piece...set-67880.html
                            Unless you want to strip the fill plug, this is what you need. You'll be able to use the most force without damaging something. I actually use one where the hex part can slide out of the socket. I slide it through a ratcheting wrench and into the cap. It makes it super easy and safe.
                            sigpic
                            1987 - 325i Convertible Delphin Auto [SOLD], 325i Convertible Delphin Manual [SOLD]
                            1989 - 325i Convertible Bronzit m30b35 swapped [SCRAPPED], 325i Sedan Alpine Auto[DD]
                            1991 - 325i Coupe Laguna Manual [Project], 535i Sedan Alpine [SCRAPPED]

                            Comment

                            • b*saint
                              No R3VLimiter
                              • May 2006
                              • 3794

                              #15
                              Impact gun. Dont be a chicken.
                              Ma che cazzo state dicendo? :|

                              Comment

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