Think the dissasembly is the same between sports and HD? i would think so..
Ground Control not sittin low in the front??
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These are the instructions I was given.
"You have to unscrew the shaft from the bottom of the strut. Remember the front Bilsteins are upside down monotube shocks. You should have a 17 mm nut and a slotted screw in the bottom of the strut. I recommend buying a screwdriver bit for your rachet. It takes a lot of effort to screw the shaft out of the housing, especially if it has seen some weather.
First back the 17 mm nut off until it is flush with the end of the screw. Don't remove the nut. It will help hold your screwdriver bit in place. Now the hard part. If you have a vise - great. Clamp the strut in the vise. Or else have a friend hold the strut steady for you as you bear down as hard as you can with your screwdriver/rachet and turn the shaft. Remember to turn it CLOCKWISE. You are screwing it into the housing.
Hopefully it breaks loose and you can turn the slotted shaft without damaging the threads. You can try some WD-40 etc. to loosen it up. But what finally worked for me was to put the screwdriver bit on an air wrench and zapping it off. If you can put enough weight on the rachet, I think you can probably get it off. Good luck.
Eventually you will have to remove the nut entirely. Just carefully screw the shaft all the way into the housing.
Once you have this accomplished, it is simple. Just pull the top out. Don't worry about anything exploding in your face. The troublemaking bumpstop will be obvious. It is 2 7/8 inches long. I recommend just taking it off and throwing it away. Put the strut back together without any bumpstop. I promise you, any impact hard enough to fully compress a Bilstein strut will destroy the car. Bumpstops with Bilsteins are redundant. If you want to keep part of the bumpstop, use a hacksaw and cut 1 inch off. Use the 1 inch part and throw the other 1 7/8 inch away."Comment
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