Free metal, free fabrication.. what do you make?

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  • der affe
    Moderator
    Technical
    • Dec 2005
    • 8452

    #16
    custom air box?
    i just started working on one today with some chip board.

    do you have access to a sheet metal brake and shears for sheet metal and hand shears?

    i would be easy to lay out a "box" with a floor, back (where the AFM/MAF come through) , a engine side, and fender side for mounting. leave the top open and use a seal that seals it to the bottom of the hood and leave the front open for in comming air as well as trim the "floor" of it so you get the low pressure air from under the front fender/valance. use WATER BASED under coating/chip guard as an insulation fro heat.

    that is pretty much what i am doing, except that i am making mine out of alum. since you can't tig there, you would have to do thin gauge sheet metal, then either overlap the peices and rivet it or mig weld it at the seams on the inside.

    my plastic heat sheild is crumbling so i have to do something about it.

    if you ahve some time (and want to cheat....) i can im you the deminsions of it when i am done.
    seien Sie größer, als Sie erscheinen


    Your signature picture has been removed since it contained the Photobucket "upgrade your account" image.

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    • lowbrow1
      Advanced Member
      • Dec 2007
      • 121

      #17
      E30 madmax brush guards/cow pushers to handle the cops and ricers.

      Comment

      • TwoJ's
        R3V Elite
        • Oct 2005
        • 4908

        #18
        I've taken machining, CAD/CAM and welding/fab classes. They are in my major, and I'll be making better sway bars for my senior project.

        Comment

        • fiftytakedowns
          R3VLimited
          • Feb 2009
          • 2460

          #19
          Originally posted by der affe
          custom air box?
          i just started working on one today with some chip board.

          do you have access to a sheet metal brake and shears for sheet metal and hand shears?

          i would be easy to lay out a "box" with a floor, back (where the AFM/MAF come through) , a engine side, and fender side for mounting. leave the top open and use a seal that seals it to the bottom of the hood and leave the front open for in comming air as well as trim the "floor" of it so you get the low pressure air from under the front fender/valance. use WATER BASED under coating/chip guard as an insulation fro heat.

          that is pretty much what i am doing, except that i am making mine out of alum. since you can't tig there, you would have to do thin gauge sheet metal, then either overlap the peices and rivet it or mig weld it at the seams on the inside.

          my plastic heat sheild is crumbling so i have to do something about it.

          if you ahve some time (and want to cheat....) i can im you the deminsions of it when i am done.
          PLEASE PM me this! Maybe Ill go back to my Cone filter after all.
          [/url]

          Team USA Wrestling 67KG
          Team USA Wrestling Strength And Conditioning Coach

          Comment

          • fiftytakedowns
            R3VLimited
            • Feb 2009
            • 2460

            #20
            Originally posted by TwoJ's
            I've taken machining, CAD/CAM and welding/fab classes. They are in my major, and I'll be making better sway bars for my senior project.
            Thats pretty awesome man!
            although If I had that sort of skill Id fab up a turbo mani and a plenumb. or like a Roll cage haha.
            [/url]

            Team USA Wrestling 67KG
            Team USA Wrestling Strength And Conditioning Coach

            Comment

            • ///M42 sport
              No R3VLimiter
              • Oct 2003
              • 3952

              #21
              if you do this it would be baller




              Renting my rear wheel bearing tool kit. SIR
              http://i25.photobucket.com/albums/c5...ps6debf0b0.jpg

              Your signature picture has been removed since it contained the Photobucket "upgrade your account" image.

              Comment

              • quickervicar
                E30 Enthusiast
                • Jun 2009
                • 1197

                #22
                Welding: skidplate or intake plenum (8 hours? doubtful)

                Machining/CNC: 15mm wheel spacers

                Comment

                • Burning2nd
                  Member
                  • Feb 2008
                  • 98

                  #23
                  What kindda class is this?!!!! U cant machine? No bridgeport or lathe? Hand tools only?!
                  Hmmmmmm what kinda of materal do u have
                  to choose from?

                  Wait what tools can u use?
                  04 e83 X3
                  01 e39 540M
                  97 e36 328is


                  Specializing In BMW, Audi, Mercedes Benz, Porsche ,Volkswagen




                  sigpic

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                  • fiftytakedowns
                    R3VLimited
                    • Feb 2009
                    • 2460

                    #24
                    Its a welding/ fabrication class.

                    not a machining class.

                    I can use tubing, Bars, and like sheetmetal/ other thick sheet metal
                    [/url]

                    Team USA Wrestling 67KG
                    Team USA Wrestling Strength And Conditioning Coach

                    Comment

                    • der affe
                      Moderator
                      Technical
                      • Dec 2005
                      • 8452

                      #25
                      Originally posted by fiftytakedowns
                      PLEASE PM me this! Maybe Ill go back to my Cone filter after all.

                      i am back burnering this right now because of my hand healing from more surgery, but when i get it done i'll take some shots and measurements and if i can save it, i'll mail you the chip board model to copy off of.
                      seien Sie größer, als Sie erscheinen


                      Your signature picture has been removed since it contained the Photobucket "upgrade your account" image.

                      Comment

                      • der affe
                        Moderator
                        Technical
                        • Dec 2005
                        • 8452

                        #26
                        do you have access to a sheetmetal brake, shears, plenishing hammer, english wheel, leather shot bag and hammers in the class too?
                        seien Sie größer, als Sie erscheinen


                        Your signature picture has been removed since it contained the Photobucket "upgrade your account" image.

                        Comment

                        • bimmer_E30
                          R3V Elite
                          • Dec 2007
                          • 5001

                          #27
                          make a cheap skid plates..

                          like for 70shipped.
                          Originally posted by e30e
                          lose the old man bmwcca badge.

                          Comment

                          • theox69
                            E30 Mastermind
                            • May 2008
                            • 1732

                            #28
                            ^I'd buy it.

                            Originally posted by Janderson
                            you can have the keys to my hunk of 20+ year old West German steel when you pry them from my cold dead fingers.

                            Comment

                            • Dominic49
                              E30 Fanatic
                              • Feb 2007
                              • 1373

                              #29
                              class 3 rear hitch that bolts the the bumper shock mounts

                              Comment

                              • 1mz
                                Mod Crazy
                                • Jan 2009
                                • 641

                                #30
                                m50 turbo manifold! haha
                                http://l0st0n3.mybrute.com
                                http://l0st-0n3.mybrute.com
                                Work in progress: 1991 318i m50 swap

                                Feedback thread :up:

                                Originally posted by slammin.e28guy
                                I prefer having a female in the car at all times. They generally smell good, but you do have to put up with that hole in their face.

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