M20 Newb doing a timing belt today... lets see what an adventure this will be...

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  • 2mAn
    Señior Mod
    • Aug 2010
    • 20082

    #1

    M20 Newb doing a timing belt today... lets see what an adventure this will be...

    I will make this sort of a blog and try to get some pics of the progress. Im following the instructions from here It will probably take me the rest of the day to finish this, so anyone bored in the Lynnwood area or close enough to drive over is more than welcome to drop by.

    Start:
    4pm - Im about 6 hours behind my original start time because i couldnt get the replacement parts as i had planned to last night. Good news is that Paolo (kid325e) is letting me borrow some tools to make taking the fan off easy. Other than that I should be good to go... Here we go!:drink:

    4:30pm - hoods off! haha

    5pm - Coolant is all drained, about to deal with the fan. i can see why this is a pain if you dont have the right tools. im kicking myself now for not getting new radiator hoses and carquest just closed.. fuuuuuuuuu

    5:20pm - The right tool always gets the job done! Fan is off, radiator is out

    5:30pm - I hit my first problem. I dont have the right allen wrench for the rotor. Anyone local to the rescue???

    5:40pm - T15 torx saves the day! Its not the right tool, but it fit and i didnt force it and it broke the screws loose! rotor doesnt look to hot. i see a new cap & rotor and probably wires job soon along with the new radiator hoses.

    6pm - Just took the next radiator hose off and im making a mess in my garage even with a pan underneath the car. The DIY thread on e30world recommended draining the coolant from the tank and I skipped it, but I strongly recommend it now! haha

    6:30pm - Been sidetracked cleaning up the coolant mess and then what appears to be an oil pan with 25 years of oil sludge. fun stuff, but now its back to work removing the v-belts

    7:45pm - A.D.D. continued to sidetrack me as I took my sweet ass time removing the v-belts because I cleaned all the parts and also scraped off a whole shitload of crud off. weight savings ftw! either way, all the belts are off now and im pretty much ready to take the timing belt off. but im hungry. time for dinner. back to work in 30.

    8:30pm - Back to work! Time to set motor to TDC and get the belt off

    9:00pm - Cam set to TDC. Time to do more cleaning because the block is so dirty I cant seem the timing marks!! lol not sure how the hell it was done before. No way it got this dirty in the last 9 years & 58k miles, assuming that was the last time it was done... hmm actually maybe it did get that dirty since the last time it was changed

    10:00pm - Timing belt and water pump are removed, scraping water pump gasket area clean to start reinstalling everything. Realized I dont have the tools to change the cam, int shaft & crank seal, so Im kinda bummed about that... but I must press on.

    11:00pm - Timing belt is on. Will check everything to make sure its legit. And then I will check it again!! back to work!

    11:30pm - Off by one sprocket...
    Last edited by 2mAn; 10-15-2011, 10:48 PM.
    Simon
    Current Cars:
    -1966 Lotus Elan
    -1986 German Car
    -2006 Volkswagen Jetta TDI

    Make R3V Great Again -2020
  • LuckyHenriksen
    R3V Elite
    • Jun 2010
    • 4244

    #2
    It took me all day the first time. The next time I did it over a period of 2 days, just working on it sporadically as I had time. Next time around I want to crank it all out at one time and see how quickly I can do it.

    anyways, good luck!


    Bahama Beige E23 Project
    Bluebird Bus Conversion
    New Oregon Trail

    Comment

    • blefevre
      R3V Elite
      • Dec 2008
      • 4287

      #3
      I spent 8 hours the first time, and was somewhat drunk. It's a really fun job to do actually.

      - E30, DSM, Golf R, Mazda 3 Skyactiv

      Comment

      • Gerta
        R3VLimited
        • Sep 2009
        • 2119

        #4
        Where you at in Lynnwood? I'm in the Brier / MLT area.
        Parts Collector and Former Houndstooth interior junkie.

        Comment

        • DrJosh
          R3VLimited
          • May 2009
          • 2011

          #5
          Napa should still be open
          Originally posted by Sonny
          I am a meme for our community.

          Comment

          • Dussen
            Mod Crazy
            • May 2009
            • 660

            #6
            Hope it works out.

            And on a side note those brackets should be done in time.
            We changed them a little but it was for the better.

            Comment

            • 2mAn
              Señior Mod
              • Aug 2010
              • 20082

              #7
              Originally posted by DrJosh
              Napa should still be open
              too far for my bmx!
              Simon
              Current Cars:
              -1966 Lotus Elan
              -1986 German Car
              -2006 Volkswagen Jetta TDI

              Make R3V Great Again -2020

              Comment

              • e30Rooster
                E30 Modder
                • Jan 2010
                • 958

                #8
                Come down to my shop next time pal
                sigpic

                Comment

                • cbouchez
                  R3VLimited
                  • May 2007
                  • 2789

                  #9
                  Where is your shop?
                  Follow my IG @bouchezphotography

                  Comment

                  • 2mAn
                    Señior Mod
                    • Aug 2010
                    • 20082

                    #10
                    It was quite a long night for me. Between my ADD forcing me to try and clean all the old shit and having to re-time the belt a few times I became delirious. At one point it seemed like the cam was at TDC and the bottom was off by like 45* Luckily I noticed the vibration damper had skipped off its notch and relined it up and everything was good. Car fired up on its first try and sounded good, but its pissing coolant from the thermostat housing. I changed the thermostat and installed a new one exactly like the old one. Everythings tightened down too, so Im not sure what I did wrong. Im about to crack it open and see if its just a matter of reinstalling it for it to sit right. Once I bleed the system and stop the leaking im off and running. Then I will reward myself by installing the chip that I was hoping to do last night too...
                    Simon
                    Current Cars:
                    -1966 Lotus Elan
                    -1986 German Car
                    -2006 Volkswagen Jetta TDI

                    Make R3V Great Again -2020

                    Comment

                    • e30Rooster
                      E30 Modder
                      • Jan 2010
                      • 958

                      #11
                      In university place

                      -Alex
                      sigpic

                      Comment

                      • spiDmang
                        No R3VLimiter
                        • Nov 2010
                        • 3941

                        #12
                        hope you got everything taken care of mang!

                        go and buy a 32mm bike wrench from any bike shop. its good to have!
                        -Brad, AlphaTeam Motorwerks, LLC
                        91' 318iS - S54/6MT Swapped
                        08' E90 M3 6MT - Daily
                        04' Chevy Duramax CCLB - Work Truck/Hauler


                        Originally posted by IronJoe
                        Alpha Team: running through e30s, gringo icebergs, and 19 yr olds.

                        Originally posted by 2mAn
                        Brads a standup guy even though he likes buttsex

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