Which line is the return and which is the output on my early model in-tank pump?

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  • rogerscgreg
    Noobie
    • Mar 2026
    • 17

    #1

    Which line is the return and which is the output on my early model in-tank pump?

    I've been searching everywhere for a diagram or indication of which of these lines is the return and which is the output.

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    I figured the larger hose was the output, but I saw a video that said that was the return. Which is it?
  • reelizmpro
    R3V OG
    • Dec 2003
    • 9543

    #2
    Large one is the outlet and the smaller one is the return.
    "I'd probably take the E30 M3 in this case just because I love that little car, and how tanky that inline 6 is." - thecj

    85 323i M TECH 1 S52 - ALPINEWEISS
    88 M3 - LACHSSILBER
    89 M3 - ALPINEWEISS II
    91 M TECH CABRIO 2.7L TURBO - MACAOBLAU

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    • rogerscgreg
      Noobie
      • Mar 2026
      • 17

      #3
      Thank you. I got zero psi on that fitting when I did a pressure test, so I guess I have a faulty pump.

      Comment

      • 82eye
        R3VLimited
        • Jan 2009
        • 2060

        #4
        Originally posted by rogerscgreg
        Thank you. I got zero psi on that fitting when I did a pressure test, so I guess I have a faulty pump.
        early dual pump in-tank pump can be replaced cheap with a chevy vega jobber pump. if you are in the states it's a stupid cheap proposition from a local parts store.

        could also use this as a prompt to update to the later single pump system. the cheap in-tank pump for that is a 90's 6cyl mustang pump. i've done this and it works great, even with some mild mods. avoids the trw / walbro costs everyone defaults to for the mod.

        Comment

        • rogerscgreg
          Noobie
          • Mar 2026
          • 17

          #5
          Originally posted by 82eye

          early dual pump in-tank pump can be replaced cheap with a chevy vega jobber pump. if you are in the states it's a stupid cheap proposition from a local parts store.

          could also use this as a prompt to update to the later single pump system. the cheap in-tank pump for that is a 90's 6cyl mustang pump. i've done this and it works great, even with some mild mods. avoids the trw / walbro costs everyone defaults to for the mod.
          Thanks. That's just to replace the pump in the housing, not the entire housing itself, correct?

          Comment

          • 82eye
            R3VLimited
            • Jan 2009
            • 2060

            #6
            Originally posted by rogerscgreg

            Thanks. That's just to replace the pump in the housing, not the entire housing itself, correct?
            yes. just the electric driven pump itself. still needs to be modded to the bmw in-tank hanger. it's a well covered mod and easy to do, just be careful around fuel.

            something to note ;
            some guys cut the foot off the hanger and bend the remaining rod to support the pump. this will move the pump a bit higher and fuel gauge level will be a touch optimistic. when i have done the mod i usually keep the foot on the hanger and dremel it out if i need more clearance. this puts the pump at the stock level, but is a bit more finicky to accomplish.

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