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Headbolts torqued to EXTREME amount (video)

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    #31
    I cringed reading every post and reply. Take your time op and good luck to you.

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      #32
      I try to spend 5-6 hours every Saturday tackling various projects on the car. Luckily the car is in storage for the winter so I am in no particular rush. Patience is a virtue though, sometimes I go for 4-5 hours during the week after work.

      I'm used to getting into involved projects with this car .

      Lets just add everything I did this winter to the list:



      Working on the car is a form of mediation for me... sometimes it turns into a nightmare, but then goes back to mediation when everything becomes clear again. Its a love/hate relationship, mostly love.
      Your resource to do-it-yourself and interesting bmw and e30 stuff: www.rtsauto.com

      Your resource to tools and tips: www.rtstools.com

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        #33
        FYI - A simple countersink tool would have enabled you to use the timeserts.

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          #34
          You want to achieve a 6mm countersink without an angle, that tool wouldn't be my tool of choice; another stepped drill of different length/stage lengths would have been better.

          I was however past the point of retooling the kit when I realized it wasnt going to work as I intended. Hindsight is 20/20, I should have just brought my block to the machinist to get drilled and serted before messing with it myself.
          Your resource to do-it-yourself and interesting bmw and e30 stuff: www.rtsauto.com

          Your resource to tools and tips: www.rtstools.com

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            #35
            4 months later and the car is back on the ground and running.

            During the same time I also had the driveshaft rebuilt as both U-joints were binding.

            Your resource to do-it-yourself and interesting bmw and e30 stuff: www.rtsauto.com

            Your resource to tools and tips: www.rtstools.com

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              #36
              There are guys, not many, with tools that can electrically burn the bolts out. One of the mechanics I used out here would get calls to zap out bolts on rockets out at Vandenberg AFB, pretty cool OMO.

              Like this: http://www.bolttechmannings.com/serv...ion-machining/

              Last edited by R3Z3N; 01-11-2014, 11:48 PM.

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                #37
                Definitely a cool process, I have actually seen videos from that place before. Its crazy what machinists can do with the right tools.

                I would imagine broken bolts are a staple for most machinists and I would trust that most can atleast drill them out on center with a jig and sert the hole.
                Your resource to do-it-yourself and interesting bmw and e30 stuff: www.rtsauto.com

                Your resource to tools and tips: www.rtstools.com

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