Hey some r3v content... Attempted to make a carbon fiber gas door. You can see it here in both photo and video form.
Dirty gas door to start but cleaned up nicely.




Built a flange for it and did my first layers with Partall Paste and PVA to make an easy to release surface for the fiberglass mold.


Layered on some gel coat to be the surface of the mold.

Couple layers of chopped strand mat and a couple of continuous strand mat. The chopped is so much easier to work with but take more layers to build up to the thickness of the continuous strand.

Good until this part and then I started to rush. Couldn't get the extra modeling clay off so I thought a little sanding would knock it loose. Then I started messing up the surface. So eventually I sanded that back smooth but the clay was still there. Wet the mold off to get any dust off and then added some PVA but didn't let it dry long enough before putting down the carbon fiber resin.


Well the clay did eventually come off with the carbon fiber part. Need to figure out how to get more smooth resin. It was thicker on the back side which was the top side in the mold. Ready for attempt two.

Dirty gas door to start but cleaned up nicely.




Built a flange for it and did my first layers with Partall Paste and PVA to make an easy to release surface for the fiberglass mold.


Layered on some gel coat to be the surface of the mold.

Couple layers of chopped strand mat and a couple of continuous strand mat. The chopped is so much easier to work with but take more layers to build up to the thickness of the continuous strand.

Good until this part and then I started to rush. Couldn't get the extra modeling clay off so I thought a little sanding would knock it loose. Then I started messing up the surface. So eventually I sanded that back smooth but the clay was still there. Wet the mold off to get any dust off and then added some PVA but didn't let it dry long enough before putting down the carbon fiber resin.


Well the clay did eventually come off with the carbon fiber part. Need to figure out how to get more smooth resin. It was thicker on the back side which was the top side in the mold. Ready for attempt two.












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