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I've come down with some sort of cold but despite that I had a full day to work on this thing... or so I thought. My girlfriend's mini needed a cowl leak looked at and during that I noticed the recirc flap was broken. Three hours later I was able to fix the flap and isolate the leak.
I took a quick brake to relax for about an hour so I could get back to the car. I managed to get the surprise hole done on the passenger side done before we lost power from a gnarly thunderstorm. I called it a day at that point.
This rear seat pan is blossoming into somewhat of a mess. There are small pinholes all over the place along with the larger ones that I have already pushed through. My plan is to weld one or two per night this week until I'm down to just the pinholes then I'll probably sand them back, treat them and smear them with seam sealer. Is it the right way to do it? No. But there's only one other option and that's cutting out the entire thing, finding a good one, and welding it in. Too much work for very little return plus it's under the rear seat and above the fuel tank so not exposed at all anyways.
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