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M20 RHD ITB Plenum and filter sizing

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    M20 RHD ITB Plenum and filter sizing

    Based on calculations, my 2.9L needs about 82 in.sq. (52864 mm.sq.) air filter surface area (based on about 200 bhp, 6700 rpm peak power and 7000 red line). That's actually pretty big cone filter that barely fits between ITB plenum, top radiator hose and ABS pump. Very tight fit, I'm trying the cone filter that has 152/130mm for the top/bottom outside diameter and 133mm tall. That's about 89 in.sq (57556 mm.sq) of the filter area
    Am I approaching this correctly?

    I've noticed some folks are using something small like this (pic below) and it makes me question if I'm missing something. What's your take on the subject?


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    #2
    To find the actual filter size, you would need to cut it open and open the accordion, then measure. Can't remember if it was here or another site, but someone took the time to cut open a bunch of filters, not only measured them, but flowed them as well. I believe the OEM filter had the most area and was up there in flow.
    john@m20guru.com
    Links:
    Transaction feedback: Here, here and here. Thanks :D

    Comment


      #3
      You might consider calling RHD or email them. I'm sure they will probable know what you need. You might can rig up a big enclosed filter box to fill up that area. That way you would also get cooler air from outside the engine bay.

      88' Seta 2.7i Zinno

      https://www.r3vlimited.com/board/for...430-my-88-seta

      Comment


        #4
        Also this is exactly what I want to do to my E30. What an absolute unit.

        88' Seta 2.7i Zinno

        https://www.r3vlimited.com/board/for...430-my-88-seta

        Comment


          #5
          may need an elbow to point towards the headlight and go above ABS module

          Factory direct K&N replacement air filters, air intakes, oil filters & cabin filters. KNFilters.com - the official site for performance filtration products.


          Factory direct K&N replacement air filters, air intakes, oil filters & cabin filters. KNFilters.com - the official site for performance filtration products.


          i use this one but i use a different plenum so you wont be able to use it but atleast get an idea of area



          89 E30 325is Lachs Silber - currently M20B31, M20B33 in the works, stroked to the hilt...

          new build thread http://www.r3vlimited.com/board/showthread.php?t=317505

          Comment


            #6
            I like this idea

            Click image for larger version

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            88' Seta 2.7i Zinno

            https://www.r3vlimited.com/board/for...430-my-88-seta

            Comment


              #7
              Yes, open cone filter is far from optimal.
              89 E30 325is Lachs Silber - currently M20B31, M20B33 in the works, stroked to the hilt...

              new build thread http://www.r3vlimited.com/board/showthread.php?t=317505

              Comment


                #8
                Originally posted by ForcedFirebird View Post
                To find the actual filter size, you would need to cut it open and open the accordion, then measure. Can't remember if it was here or another site, but someone took the time to cut open a bunch of filters, not only measured them, but flowed them as well. I believe the OEM filter had the most area and was up there in flow.

                K&N gives this formula in their FAQs for the area cals. I assume that 20839 number already counts for filter folds/the accordion and their filter material properties . With the cone filter, one just has to average top and bottom diameter and plug the average as D. I'm thinking to use AEM dry cone filter but I'm sure there isn't much difference in that 20839 constant

                Frequently asked questions concerning K&N high performance filters and air intake kits, including how to clean, install, and more.


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                And also there is this calculator (link below). Although I'm not sure what parameters their are using: https://strikeengine.com/air-filter-...for-power-bhp/
                Attached Files
                Last edited by zaq123; 10-21-2022, 08:19 PM.

                Comment


                  #9
                  Originally posted by It's Soda Not Pop View Post
                  I like this idea

                  Click image for larger version  Name:	Studie-Alpina-E30-13-1200x800.jpg Views:	6 Size:	65.6 KB ID:	10072235


                  for 1.8, maybe that box hs a filter big enough for its needs. I don't think one can fit something suitable for 2.9L in that enclosure unless there is no headlight or ABS pump.

                  Comment


                    #10
                    Originally posted by zaq123 View Post



                    for 1.8, maybe that box hs a filter big enough for its needs. I don't think one can fit something suitable for 2.9L in that enclosure unless there is no headlight or ABS pump.
                    either way if it could be made larger I think this is a nice OE+ type option.
                    Also this on a M20 that is a 2.8 I believe. It's from Speedhunter.

                    88' Seta 2.7i Zinno

                    https://www.r3vlimited.com/board/for...430-my-88-seta

                    Comment


                      #11
                      the s54 panel filter is 75sqin and is not restrictive on 338hp don't over think it too much
                      89 E30 325is Lachs Silber - currently M20B31, M20B33 in the works, stroked to the hilt...

                      new build thread http://www.r3vlimited.com/board/showthread.php?t=317505

                      Comment


                        #12
                        Originally posted by digger View Post
                        the s54 panel filter is 75sqin and is not restrictive on 338hp don't over think it too much
                        I used that site calculator, not k&n formula so 82 maybe a little excessive for 2.9.

                        s54 filter size that you gave is actually spot on if you run it based on k&n formula: A= (198CI x 7900 rpm) /20839 A=75 sq.in. of filter area

                        So it looks like I would need at least 57 sq. in filter which is still good size filter

                        Comment


                          #13
                          Originally posted by zaq123 View Post

                          I used that site calculator, not k&n formula so 82 maybe a little excessive for 2.9.

                          s54 filter size that you gave is actually spot on if you run it based on k&n formula: A= (198CI x 7900 rpm) /20839 A=75 sq.in. of filter area

                          So it looks like I would need at least 57 sq. in filter which is still good size filter
                          Factor the 75 down by ratio of your expected hp vs s54 hp and it’s like 60. So a 5” diameter cylinder 4”long. The equivalent cone should fit.
                          Last edited by digger; 10-22-2022, 12:17 PM.
                          89 E30 325is Lachs Silber - currently M20B31, M20B33 in the works, stroked to the hilt...

                          new build thread http://www.r3vlimited.com/board/showthread.php?t=317505

                          Comment


                            #14
                            Originally posted by zaq123 View Post
                            Based on calculations, my 2.9L needs about 82 in.sq. (52864 mm.sq.) air filter surface area (based on about 200 bhp, 6700 rpm peak power and 7000 red line). That's actually pretty big cone filter that barely fits between ITB plenum, top radiator hose and ABS pump. Very tight fit, I'm trying the cone filter that has 152/130mm for the top/bottom outside diameter and 133mm tall. That's about 89 in.sq (57556 mm.sq) of the filter area
                            Am I approaching this correctly?

                            I've noticed some folks are using something small like this (pic below) and it makes me question if I'm missing something. What's your take on the subject?

                            Older post however still interesting. What route did you eventually go?
                            I ditched the carbon plenum.
                            Click image for larger version  Name:	dcq.jpg Views:	0 Size:	179.7 KB ID:	10108614

                            Comment

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