New guy

[rturbo 930]

That's why you'd shrink it.

https://www.youtube.com/watch?v=X8cruauERmI

For the record, I'm hardly any kind of expert, and have not tried any of this myself, but it just shows what can be done with metal if you really want to keep it intact. I'd liken it to trading in your bad alternator for a new one at autozone vs going to an old school repair man who will simply repair the old one. Replacing the whole quarter for a shop is likely faster/easier and they don't want to spend the time working the metal because it either takes too long or they just don't have the skill.

I don't know how much you actually care about keeping the original metal intact, but I would guess that it's doable. I'd agree that total replacement is probably the way to go if it's decided that it can't be pulled out vs a patch.

[LateFan]

I went to a vintage car repair shop to get recommendations for body shops that can do real metal work. Got a couple of names they use. He said you'd be better cutting off the whole quarter panel and replace, rather than cutting at the wheel arch or someplace. No butt welded joints, no panel warpage. He said the metal is likely stretched and pushing it out might produce a lot of wrinkles to fill.

[LateFan]

Do we need to scramble around for similar car sales and prove this is worth X dollars if they claim the repair will be more than 80% of that value? We don't want to deal with salvage title or any of that.

[rturbo 930]

I would think you could get 99% of that out with some careful hammer and dolly work and some shrinking/stretching.

[LateFan]

ARGH!!



A woman in an SUV backed into him sitting still in a parking lot. Appears it didn't touch the door, wheel arch, window trim, or the sill.
Tomorrow we'll find out more from her insurance, and we need to figure out if it gets cut off and new welded on, or if this can by pushed out from behind the back seat trim panel.

[LateFan]

Addendum -
And I don't know if it'll be warm enough to paint suspension parts, which means painting in the basement and stinking up the house, or putting them back on old and grimy....

[LateFan]

Does this mean the Alfa will get some love?!?

Yes it does! But there's a complicated reservation / priority system to keep the old Volvos running, my wife's car inside, the E30 ongoing updates, and household fixit projects, don'tcha know.


Vincenze - that looks handy if it's right. I had to try and match o-ring diameter and thickness with industrial suppliers. The seal seemed easy - same brand and # after 30 years!



I spy.....
Boxes of forgotten Alfa parts under there (who knew?), Audi engine, BMW transmission, Alfa intake and Webers in a box, Alfa springs, Alfa rear axle, 6" widened steelies test fit on the rear, Volvo snow wheels, kid's spare wheels and tires, blue bin of Volvo parts, and light....LIGHT! I cleaned for two hours because I could see all the crap and sawdust and spiderwebs. We tossed some junk, my wife totally reorganized her gardening shelves, and it's so different. An hour with the heater on (5000W electric) and it's sweater weather in there, but with no insulation yet, it doesn't hold it and it's pretty much of a waste of energy. But I'll budget insulation and get that going. I'll only run it for a project. I think we figured it's maybe 70 cents an hour running full-time, depending on your power rates. It has off-switch, thermostat, and 3000W/4000W/5000W settings, safety shut-off, dedicated circuit. Brand is "Comfort Zone," 240V. Two 20A outlet circuits along the side walls at 48" in conduit, 30A 240 heater circuit, and a 20A lighting circuit with all LED (Costco) shop lights. I put the lights around the perimeter of cars to see while working. You can pull-chain them so they're not all on.

[Vincenze]

Rebuilding a Vickers power steering pump.

If you take yours apart, you may find that you have one of the few pumps that aren't a ZF. They look very similar on the outside. I found a rebuild kit at my local parts store and was quite pleased with myself. But not one seal or o-ring in the kit fit anywhere. Wrote to Blunttech and none of their suppliers could get a Vickers kit.

It seems that the rebuild kit is available now.

https://www.getbmwparts.com/oem-part...0d-32411133023
https://www.ecstuning.com/b-genuine-...t/32411133023/

Does it look correct?

[2mAn]

Nope. His budget and lack of time with working and school. I did get power, lights, and HEAT in the garage!

Does this mean the Alfa will get some love?!?

[LateFan]

Nope. His budget and lack of time with working and school. I did get power, lights, and HEAT in the garage!

[2mAn]

Still havent swapped the 5-speed in?

[LateFan]

Sometimes...yes. ET12 wheels, and the tire is hooking the lip on compression sometimes. We got the Eastwood fender roller, but before we do that we're going back to the stock drop hats / spring seats to raise the front a half inch. The back looks a bit high, but when it's loaded down it's OK clearance so he doesn't want it lower.


From our pals at Blunttech. New rubber spring isolators as well.

Also a new used ABS electronic module to see if that gets the ABS working correctly. Tom's in CT.


And a new muffler yesterday. 5 years (really?), rotted out.
Seems like they put the can way forward, with a long tailpipe. Oh well, wear part. Sounds good.

[Vincenze]

So...this finally happened....

Don't the front tires touch the fenders when you drive?

[jeffnhiscars]

Props for rebuilding that pump. It's one of the only parts I've never taken apart...and hope I never do :)

[moatilliatta]

Good stuff! Looks fresh!