Originally posted by Nisse Järnet
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I would put at least 525ix front diff. It is a lot stronger looking unit. E30 diff is "typ145" where 525ix unit is "typ165". Typ165 is used with max ~200nm cars from factory (rwd). 325ix front diff is designed to ~80nm (226nm x 0,37). E53 X5 unit is typ175 so should be very strong. Later e70? x5 diff is even larger.. There is also a space question to consider. There isn't that much room for front diff. Everything is in a way. :D But I know for a fact that 525ix unit does go there pretty easily.
Nisse: Good thinking. Xdrive can send 50% in theory. But 50% of what ? There's a clutch pack that can transfer some amount of torque. In stock form it's designed to handle max 500nm (e53 30d), so only 250nm to front. Clutch pack also softens the blow that front diff get's so I would strongly recommend xdrive transfercase.
Looking forward to Nisse järnet's 325ix. You're gonna kick everyone's ass in those gtboard etc events. :D
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