Clutch and Brake Pedal Bushing Replacement

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  • ian e30 318is
    E30 Mastermind
    • Mar 2007
    • 1804

    #1

    Clutch and Brake Pedal Bushing Replacement

    I am working on replacing my clutch and brake pedal bushings with urethane. The assembly is shown here:

    http://www.realoem.com/bmw/enUS/show...diagId=35_0183

    I need to remove the long bolt (part #28) in order to replace both bushings (part #9). My question is do I need to remove the whole pedal assembly? And if so, do I need to remove the master and rebleed the system. Couldn't find any write-ups on this but maybe I'm looking in the wrong spots. Could only find how-to write-ups and videos on e36's.

    Thanks for the help.

    1991 LS1 Swapped 318is
    Instagram:
    https://instagram.com/saltybeast/
    LS Build Thread:
    https://www.r3vlimited.com/board/for...s-e30-ls1-swap
  • vpilarrt
    R3VLimited
    • Jun 2006
    • 2096

    #2
    No, you don't have to remove the assembly to get the bolt out but you do have to push some wiring out of the way.

    Comment

    • ian e30 318is
      E30 Mastermind
      • Mar 2007
      • 1804

      #3
      Originally posted by vpilarrt
      No, you don't have to remove the assembly to get the bolt out but you do have to push some wiring out of the way.
      Any advice/tips? How would the bolt come out if the footwell is in the way? I actually got to the point where I started to pull the bolt out but at that point I assumed that I would need to pull the whole assembly out so I put it all back together. Any additional help is appreciated.

      1991 LS1 Swapped 318is
      Instagram:
      https://instagram.com/saltybeast/
      LS Build Thread:
      https://www.r3vlimited.com/board/for...s-e30-ls1-swap

      Comment

      • ridingsupreme
        Noobie
        • Apr 2009
        • 26

        #4
        I couldn’t find any info on getting these little bitches out. So I’m reviving this old thread in hopes it helps someone else’s plight to swap brake, and clutch pedal bushings. I used a 12mm socket to push out and a 22mm to receive the old bushing in a vice. And I pushed the new delrin ones in one at a time with the same vice. ✌️

        Comment

        • digger
          R3V Elite
          • Nov 2005
          • 5911

          #5
          Is it possible to do this wihile pedal box is installed in car ?
          89 E30 325is Lachs Silber - currently M20B31, M20B33 in the works, stroked to the hilt...

          new build thread http://www.r3vlimited.com/board/showthread.php?t=317505

          Comment

          • Zzyzx85
            Member
            • May 2012
            • 80

            #6
            just to chime in since this was recently done on my car: the factory bushings are quite hard. Mine weren't too worn out but my friends who were helping me do it questioned the benefit of new bushings unless the factory bushings are very worn out.
            Last edited by Zzyzx85; 03-17-2025, 06:29 AM.
            - '87 Zinno 325is (the daily driver project)[sold]
            - '03 M3, Imolarot, 6 speed
            - '11 DGM STI 5-door (the weekend fun machine)

            Comment

            • digger
              R3V Elite
              • Nov 2005
              • 5911

              #7
              mine werent worn much but i did find a aftermarket set that reduced the slop both radially and axially. i cant recall which version i ended up using.
              89 E30 325is Lachs Silber - currently M20B31, M20B33 in the works, stroked to the hilt...

              new build thread http://www.r3vlimited.com/board/showthread.php?t=317505

              Comment

              • zaq123
                E30 Fanatic
                • Jul 2016
                • 1364

                #8
                if you e30 always been manual, 99% your pedal box is cracked where clutch is mounted (see the link). If its auto conversion, your pedal box is ok obviously but I would def reinforce it to for the manual conversion to prevent cracks.

                Comment

                • digger
                  R3V Elite
                  • Nov 2005
                  • 5911

                  #9
                  fortunately RHD is a very different design.
                  89 E30 325is Lachs Silber - currently M20B31, M20B33 in the works, stroked to the hilt...

                  new build thread http://www.r3vlimited.com/board/showthread.php?t=317505

                  Comment

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