butters 318i project, S54door...

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  • butters
    E30 Fanatic
    • Nov 2010
    • 1205

    #181
    I'll start with the good news. Tyler was good to me and allowed for a core exchange of my initial (revision 2?) subframe for his updated (revision 3?) design which allows for top mounting the sway bushings for better clearance. This time it's powder coated as well, and looks great. It went in without major issue, and survived without any scratches.



    The car is basically ready for a road test, however I'm still struggling with a clutch issue. I bled nearly half a bottle through it and still had no luck getting into gear. Tried starting in gear with clutch in and confirmed that the clutch is not disengaging.

    Next I pulled the slave out again and did a few bench bleeds with the bleeder pointed straight up, pushing the rod into the cylinder to push out any air that way. No change. Another odd thing is that the pedal feels decent enough and I have lots of resistance now when I go to install the slave.

    Next I bled it with a friend the old fashioned way a few times. I can hear a squishy sound when the pedal is pressed with the bleeder open, don't know if that's expected. Still no change.

    Next I gravity bled for awhile on the advice of a friend who is a BMW tech. Still no change but I will try this some more.

    I think I need to get another slave to rule out the possibility that I got a bad one off the shelf. Aside from that I'm running out of ideas. My clutch disk, flywheel, pressure plate, fork lever, throw-out bearing, pivot pin and clip are all new and installed without issue.

    I'm really dying to drive the car now too, and this is the final thing in my way. Oh except the pedal broke off its epoxy when I went to install the lower kick panel. The panel needs to be clearanced for the upper part of the e-pedal:

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    • R3VM3UP
      Advanced Member
      • Jan 2017
      • 170

      #182
      Any updates on the build? I'm working on an S54 swap in my 91 318is right now, and your thread has been very helpful. Let me know how it's progressing!

      Comment

      • jeenyus
        R3VLimited
        • Aug 2011
        • 2064

        #183
        Great progress!

        Comment

        • butters
          E30 Fanatic
          • Nov 2010
          • 1205

          #184
          Originally posted by R3VM3UP
          Any updates on the build? I'm working on an S54 swap in my 91 318is right now, and your thread has been very helpful. Let me know how it's progressing!
          It's been over 9 years but here I am, I still have the car, and I can provide updates looking back through my notes and photos.

          I think I was embarrassed regarding the issue above with the clutch - it was not a slave issue, it was my mistake installing the throw-out bearing backwards. I hid in shame for 9 years! Just kidding, life has moved on and gotten the better of my free time.

          In the pic below (sweet, R3V can host photos now) you can see what I mean, I stuck a borescope in there to see what was happening.
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          I really didn't want to drop the trans, so I begged a friend of mine to get it on his lift at work. Here's the exhaust, still in this form today.

          And proof that I'm human. Backwards TOB.

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          And a cool pic of the subframe and Tyler's logo.

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          ​​

          Comment

          • butters
            E30 Fanatic
            • Nov 2010
            • 1205

            #185
            In 2017 I moved into an apartment and kept the car in the garage there rather than my parents' garage, really didn't get much done but it was driving-ish (more on that later) so I put a few miles on it here and there. My gf became my fiancé in the summer of '17 so wedding planning was happening.

            The hood roundel broke, I replaced it.


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            Made it to a local BMW CCA gathering and met a local PDR guy, been using him ever since.

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            • butters
              E30 Fanatic
              • Nov 2010
              • 1205

              #186
              Browsing through this thread I can't find the specifics of where I got the clutch kit that I installed initially... but anyway, all was not well after attempting to get into gear with the TOB backwards. The clutch disc was bent, and/or the PP fingers were messed up, and I was not getting complete disengagement with the clutch. I couldn't really drive it much. This begins the phase of paying professionals to help me make the car enjoyable. I took it to Bimmerbuddies in central PA, I really no longer had the resources to DIY a clutch job but I felt it was worth spending the money on having it done for me. So I ended up putting in a new Z3M dual mass flywheel, Sachs clutch kit, and pilot bearing for good measure. They also resolved some other issues, including a replacement of the Vanos solenoid pack and replacing the subframe bushings, CSB, and for fun I went ahead and got an E90 "BMW Performance" shift lever. That last one really put a smile on my face, amazing feel and while the photo might not show it, must have taken over an inch off the shift knob height.
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              From this point the car really could be driven, but I was heavily DIYing a remodel of the house I bought with my wife so I only did about 1k miles over a 3 year period, changing oil annually.

              Comment

              • 2mAn
                Señior Mod
                • Aug 2010
                • 20901

                #187
                Love the nerds-bump and update…

                Let’s see more of the car. Baby seat in the back?. lol
                Simon
                Current Cars:
                -1966 Lotus Elan
                -1986 German Car
                -2006 Volkswagen Jetta TDI

                Make R3V Great Again -2020

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