Das Beast: My E30 track / street build

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  • Digitalwave
    is a poseur
    • Oct 2003
    • 6276

    #1771
    It looks good but I disagree about the end fences going below the splitter, I think you are going to find that you just cream those on curbs, unless you have the splitter really high off the ground. Also you want a beveled leading edge (beveled towards underneath the car, sharper on the top side), not a large blunt end like that aluminum you added. That's just my $0.02, I think you did a good job overall and it should be very effective.

    RISING EDGE

    Let's drive fast and have fun.

    Comment

    • dvallis
      E30 Fanatic
      • Oct 2015
      • 1472

      #1772
      I've seen both. Going with this for now. Endplate swap is easy in any case.

      "And then we broke the car. Again." Mark Donohue, "The Unfair Advantage"

      1987 E30 3L Turbo Stroker Das Beast
      2002 E39 M5

      Comment

      • dvallis
        E30 Fanatic
        • Oct 2015
        • 1472

        #1773
        Time to finish off the splitter.

        Aluminum bits dismounted and screwed to a temp carrier for powder coating. Tunnels & screws going too.





        Sanded the splitter and liberally coated with penetrating epoxy.



        Holy freaking hell. Rob failed to mention this is dangerous stuff. Toxic as hell and strongly exothermic. It literally set up hard in 10 minutes but continued out gassing and heating up. Yes I wore a mask. Should have been a hazmat suit.

        "And then we broke the car. Again." Mark Donohue, "The Unfair Advantage"

        1987 E30 3L Turbo Stroker Das Beast
        2002 E39 M5

        Comment

        • dvallis
          E30 Fanatic
          • Oct 2015
          • 1472

          #1774
          Epoxy cured hard really hard and smooth as glass



          After sanding and two coats of flat black paint



          Aluminum bits are in for flat black powder coat. Two week wait.
          "And then we broke the car. Again." Mark Donohue, "The Unfair Advantage"

          1987 E30 3L Turbo Stroker Das Beast
          2002 E39 M5

          Comment

          • moatilliatta
            R3V OG
            • Feb 2005
            • 6119

            #1775
            Do you know what it weighs yet all back together?

            I was up above it, Now I'm down in it ~ Entropy - A Build thread.
            @Zakspeed_US

            Comment

            • dvallis
              E30 Fanatic
              • Oct 2015
              • 1472

              #1776
              About 10 lbs. Will weigh when I re-assemble
              "And then we broke the car. Again." Mark Donohue, "The Unfair Advantage"

              1987 E30 3L Turbo Stroker Das Beast
              2002 E39 M5

              Comment

              • hasa
                Wrencher
                • May 2013
                • 278

                #1777
                Also polystyrene resin emits lot of heat if overdosing with oxidiser.

                Comment

                • Northern
                  R3V Elite
                  • Nov 2010
                  • 5033

                  #1778
                  Most resins/adhesives will kick off in larger volumes. Split it between a few cups and you'll avoid any issue.
                  At my old job, we wouldn't mix cups larger than 100g (not including hardener) because they tended to cook off. Sometimes you'd end up with a dozen cups for larger layups.
                  Originally posted by priapism
                  My girl don't know shit, but she bakes a mean cupcake.
                  Originally posted by shameson
                  Usually it's best not to know how much money you have into your e30

                  Comment

                  • dvallis
                    E30 Fanatic
                    • Oct 2015
                    • 1472

                    #1779
                    Well damn. It's 105F in Austin. So hot apparently that the paint flash dried in the air before it hit the splitter and fell off. I'll have to re-sand tonight and paint tomorrow at Zero Dark Thirty. Or convince Rob. He's a morning creature, up at 4AM.

                    "And then we broke the car. Again." Mark Donohue, "The Unfair Advantage"

                    1987 E30 3L Turbo Stroker Das Beast
                    2002 E39 M5

                    Comment

                    • dvallis
                      E30 Fanatic
                      • Oct 2015
                      • 1472

                      #1780
                      Guess they're not kidding about temperature. Only time it's below 90F in Austin is 5-6AM. Ugh

                      "And then we broke the car. Again." Mark Donohue, "The Unfair Advantage"

                      1987 E30 3L Turbo Stroker Das Beast
                      2002 E39 M5

                      Comment

                      • dvallis
                        E30 Fanatic
                        • Oct 2015
                        • 1472

                        #1781
                        Re-sanded. Let's just call this the base coat. I need to wait 24h more for all the VOCs to outgas, THEN I can repaint it. At 5AM. I feel like I'm fabricating a bloody surf board.

                        "And then we broke the car. Again." Mark Donohue, "The Unfair Advantage"

                        1987 E30 3L Turbo Stroker Das Beast
                        2002 E39 M5

                        Comment

                        • dvallis
                          E30 Fanatic
                          • Oct 2015
                          • 1472

                          #1782
                          Splitter is done. Here are my artsy "tech blog" reveal photos









                          And the final product









                          I gotta say, of all the projects we've done for the Beast this was one of my favorites to build and see finished.

                          Now ... let's take it to the track.
                          "And then we broke the car. Again." Mark Donohue, "The Unfair Advantage"

                          1987 E30 3L Turbo Stroker Das Beast
                          2002 E39 M5

                          Comment

                          • Digitalwave
                            is a poseur
                            • Oct 2003
                            • 6276

                            #1783
                            What's up with the beast? Back on the race track yet?

                            RISING EDGE

                            Let's drive fast and have fun.

                            Comment

                            • dvallis
                              E30 Fanatic
                              • Oct 2015
                              • 1472

                              #1784
                              We're just finishing moving into the new shop. Beast is done and ready for an Aero test day. Harris Hill is too short so we're looking for a better track. COTA is $$$$ but we may end up doing that. I miss Texas World Speedway. It was the perfect track.

                              Wrenching side, minus the lift


                              Fab side. Work in progress
                              "And then we broke the car. Again." Mark Donohue, "The Unfair Advantage"

                              1987 E30 3L Turbo Stroker Das Beast
                              2002 E39 M5

                              Comment

                              • obscene
                                Noobie
                                • Apr 2023
                                • 2

                                #1785
                                I registered for r3v just to say how much I love this build. Hopefully the move went well, and you're enjoying some early season testing.

                                Comment

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