Project Canyongrun - E36 Revival

[Panici]

That Canyonrot color is amazing. The wheels really suit that car too. E36 sedans are sweet, I totally want one.

Thanks! The multicolored look has grown on me big time. It suits the general "clapped out" vibe of the car. I'd be hard pressed to change it at this point.
I normally prefer a coupe, but adding that LTW wing really makes the higher sedan roof line work for me.

This is my first E36, and it's so good that I would like to find a clean one to enjoy well into the future.
At least this one makes winter driving interesting and I don't feel bad getting it all salty with north of 400,000km on the chassis.

[Panici]

January 2023 Update


Blew a snow tire right before Christmas time. Not sure if it was underinflated, there was no visible puncture.
Chalk it up to china special "Mirage" tires I got used on the Style 68 wheels. I was able to source a matching tire to keep the set complete.

Found out my subwoofer (that is bolted to the floor) has to come out to get the spare tire from the trunk. It was an interesting gas station tire change!
The spare tire is likely the original from 1998, but it held just fine for a couple weeks of driving. I have since put a newer Goodyear tire on an alloy wheel in the spare well.

Changed out a fuel hardline last week, as it was rusted through and dripping gas.
By some luck I had saved the matching line as a spare. (It's from the black E36 vert which donated it's M52 to my E30.) I used some Gates Barricade soft line to connect things back together.


The car wasn't getting up to operating temperature (thermostat stuck open), even with part of the rad blocked off. I swapped it out for a new Beck/Arnley 180F thermostat in a URO metal thermostat housing. Cabin heat is working markedly better now.

Also, I shelled out the cash for an OEM rear roundel/badge instead of the eBay version that was on there.

[Northern]

Glad to see the clapper's still clappin'

[Panici]

The Unclappening - Episode 1

I really enjoy driving this E36, and it's now been through two winters.
It's sketchy, and it's time to make things right.


I removed the driver's side bottom seat cushion and have been using an aircraft-rated impact-absorbing foam (link) to try and save my spine. It can only do so much, and the foam goes very firm/solid in the cold if I don't bring it inside with me.

I bought a set of H&R Sport springs to raise the car and get some travel back into the suspension. The existing dampers are Bilstien B8s and (surprisingly) the fronts that I tested aren't blown out.

It was a royal PITA getting the longer rear springs in there. I ended up unbolting the exhaust and completely removing the rear swaybar. Then I wedged my giant crank pulley holding-tool-of-death in there and sat on it while kicking the spring in with my foot.

Have only done a shakedown run so far, but the car feels significantly better.
It must have been literally riding on the bumpstops before with the mismatched set of cut (red = H&R Race?) springs in the front and green Raceland springs in the rear.

The front is lower then I expected. Front spring pads were pretty thin and those rubber tophats are likely due for replacement. Rear is easily 1"+ taller, will probably settle a bit.

[Matt@EDC]

I like it. Keep the old girl bombing along!

[roguetoaster]

I know a lot of people don't like the idea, but if you compress the spring, zip tie it excessively, and then drop it in place you should have no issues fitting those troublesome rear springs.

[Panici]

The Unclappening - Episode 2


After not driving the car for almost a month, I replaced the steering rack with a new SKP unit.
On the first couple trips out the steering would no longer self-center, and felt notchy and inconsistent. I actually thought something was mechanically binding. I was about to give up on the car and sell/part out (even wrote up a for sale ad).
But then magically the steering stopped binding up. Power steering loop had air trapped? I took it as a sign that the 'ol girl wants to live!

The steering is no longer loose on-center with the new rack, so that's one issue solved.


Unfortunately there is still vibration at cruising speed.
The front end is also pulling in one direction, but that's likely an alignment issue due to the new steering rack.

In addition, the new front springs have settled and now the car is sitting near/on the bumpstops again.

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Loaded the parts cannon and ordered:

-Rear lower alignment bolts
-Strut mounts/tophats
-Spring seat isolators/pads (two types/sides)
-Front brake lines
-E36 spec front LCAs
-Rubber centered front lollypop bushings
-Front wheel bearings
-E36 spec front inner/outer tie rods
-Replacement straight front subframe

I'm going to trim the B8 inner bumpstops while I have the struts apart.
Also need to repair the front driver's side swaybar as it failed in a similar way to the passenger side (which I previously repaired).
Going to swap out my whining power steering pump with the one from my parts pile (if an E39 spec will fit) or I can pull one off the spare M52B28.


If this round of parts doesn't sort out the issue I can't see what else it would be. Bent subframe or tweaked chassis I suppose, but we will find out!

[ZEKTI]

Looking good!

[econti]

If it was a proper reman rack they probably had the preload too tight until it self clearanced

[Panici]

Fall 2023 Update

Had to start driving the E36 earlier then normal this year, as my Miata gas tank needs to be replaced (fumes no longer tolerable).

Made it a month or so before my starter gave up. It was hit-and-miss for a while, but then it got stuck spinning (but without bendix extension).
Sprung for a Bosch reman so I don't have to do this job again.

Made my own tool to get at the E-Torx bolts.

Aside: Installed some Hella yellow Halogen bulbs while I had the airbox out for access.

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Less then a week later, my upper rad hose connection cracks in half on my way to work. This was a used rad from my basement and lasted a year (almost to the day) before it failed. I saw the battery light blip on when the belt slipped (covered in coolant) so I shut it down before overheating. Limped back home and grabbed another spare rad I had in the basement to throw in.

After bleeding I have some coolant flow/pressure, but I'm not convinced the cooling issues are over. There doesn't seem to be enough flow at idle, so I've ordered a replacement water pump.


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About those front end refresh parts: They're still sitting pretty in my basement, and I also sourced a used & straight front subframe.
Looking like a springtime job at this rate, weather is quickly turning cold.
For now, I've greatly reduced the front end vibration by switching back to the lighter 15" wheels instead of my heavy 17" winters.

















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[Panici]

After driving the new-to-me M3 just a couple of times before winter storage, I was reminded how nicely the E36 chassis feels when it's well-sorted.
I don't want to spoil the surprise, as it's still in the works.
Let's just say things have escalated slightly with project Canyongrun since then. 😅


I will say that I ordered a set of Koni Orange STR.T to replace the Bilstien B8 set that's on here. Bilstien's are notoriously over-damped, and after I found this quote I decided to bite the bullet and order the Konis.

The increased performance and aggressive valving of the Bilstein B8 Sport shocks significantly increase the rigidity of the vehicle and is not recommended for drivers who wish retain ride quality.

Unfortunately there seems to be a supply shortage, and I won't have these until the end of January at the earliest.

The left taillight lens on my car has separated and is held in place by the closed trunk at the moment. Therefore I picked up a set of OEM used sedan amber taillights. One of the bulb holders/contacts needs some TLC, but they are otherwise in good shape.

In other news, I traded my set of 17" Style 68 "E46 M-Double Spoke" wheels for a set of 17" BBS reps.
Need to address the front steering/suspension bits before I mount these so I don't have a vibration issue with the heavier setup.

Teaser photo:

[ZEKTI]

hate the rats nest under the manifold. Solid progress and nice m3 pickup.

[Panici]

hate the rats nest under the manifold. Solid progress and nice m3 pickup.

Me too, it was very satisfying doing a custom setup with the M52 in the E30. Thanks, i'm still pretty pumped about the M3, didn't think I'd ever own one.


Since we've had such warm weather, I've been tinkering away on the 328i.
Muffler packing in the glasspacks is breaking down and it's just too loud now by any measure. I cut off the blast pipes and was going to clamp on the OEM muffler from the green car, but realized the pipes were too short (and my welder is trapped in the garage beside the miata). Thankfully I was able to clamp on the blast pipes again.

I tried packing the tips with some fiberglass and holding it in with some threaded rod. This worked a little too well and I could hear the exhaust pressurizing and leaking from any suspect gaskets. Car was basically stock-level quiet though.
On my first long drive, one of the tips shot it's packing out anyways.

I am going to make a second attempt at this, not packing the tips as tight and using something else to hold the packing inside instead of just a single rod per tip.
Painted the rusty tips while I was at it.

Bought an M3 rep front bumper from a local chap and installed it in the rain. Worked out to be about the same money from ordering online in the end, but I do have a choice now of either a stock or larger ACS front lip to run. Also bought a new set of fog light delete panels because one of the clips broke on mine.

Did a rough bondo job where the previous owner's bondo chunked off when I rolled the rear arches. I don't know if I made things better or worse in the end.
Was only my second time working with bondo and I was working in near-freezing temperatures.



















I'll leave you with a teaser picture. I watched them wrap the front fender, and this is definitely a job I could never do myself.
I can't even get a sticker on without bubbles underneath!

I should have the car back in a few days!

[Hoffbrohaus]

Nice teaser Pic I want to see more! Should be a dramatic change.

[Panici]

The Unclappening - Episode 3


Just picked up the car, now wrapped in Vvivid Premium Gloss Orange.
I'm very happy with the job for the price I paid.
It's not perfect, but at 40% cheaper then the going rate for a regular vinyl shop, it suits the clapped nature of the car.


Boy does it make a difference having the car in all one colour!
Snagged a couple pictures on the way home as the sun was setting.
😍

Looks like they had the front grilles out and now they aren't on straight, and maybe I can get the fog light delete panels sitting nicer.
Also needs a front lip installed, I have a larger ACS replica ready to go on.