The 15 Y/O Turbo M42 Build Thread (Now Holley EFI Terminator X Controlled)

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  • Dj Buttchug
    R3V OG
    • Jun 2010
    • 7648

    #826
    All because of a $12 spark plug

    Brings back some memories of building this engine when I was in tech school.

    Some scoring on my cylinder walls is a bit unsettling. There are areas on cylinder 1 and 4. The majority of damage is in hole 3 where the plug dropped. All areas are .002 or slightly deeper :(

    I have a new set of pistons and rings. We will do the same treatment as the m50. Cerakoted block and components. New oil squirters, the works. Crank, rods, and all bearings are in great shape so that is good news.

    It will be better than it was. I'm pissed, but it's not the end of this car. The M42 will live on.

    Here are a few photos.










    Turbo M42 Build Thread :Here
    Ig:ryno_pzk
    I like the tuna here.
    Originally posted by lambo
    Buttchug. The official poster child of r3v.

    Comment

    • econti
      E30 Enthusiast
      • May 2014
      • 1119

      #827
      Was it running quite lean at any point?
      sigpic

      (clicky on piccy to get to thread)

      Comment

      • Dj Buttchug
        R3V OG
        • Jun 2010
        • 7648

        #828
        Originally posted by econti
        Was it running quite lean at any point?
        Not since I installed the new engine management. Lean conditions could have been present during my Mega squirt days. I had a lot of troubles getting the car to run correctly in the beginning. The skirts on each piston have a some slight wear on each side indicating some issues.

        Turbo M42 Build Thread :Here
        Ig:ryno_pzk
        I like the tuna here.
        Originally posted by lambo
        Buttchug. The official poster child of r3v.

        Comment

        • Dj Buttchug
          R3V OG
          • Jun 2010
          • 7648

          #829
          What a sight to behold.

          A brand new M42 Cylinder head.

          17 units left in the world per BMW apparently.

          $2,900 OTD





          Turbo M42 Build Thread :Here
          Ig:ryno_pzk
          I like the tuna here.
          Originally posted by lambo
          Buttchug. The official poster child of r3v.

          Comment

          • Il Duce
            R3V Elite
            • Feb 2004
            • 5018

            #830
            Jesus, it's beautiful.

            Comment

            • Dj Buttchug
              R3V OG
              • Jun 2010
              • 7648

              #831
              Re-honed and decked. New pistons and rings.

              Short block is back together now. Rods and pistons balanced within .47g

              Top ring gap .0195
              Bottom ring gap .0235
              Cerakote block (burnt bronze)
              New freeze plugs


              Spins like buttah.






              Last edited by Dj Buttchug; 01-10-2026, 07:06 PM.

              Turbo M42 Build Thread :Here
              Ig:ryno_pzk
              I like the tuna here.
              Originally posted by lambo
              Buttchug. The official poster child of r3v.

              Comment

              • econti
                E30 Enthusiast
                • May 2014
                • 1119

                #832
                What's compression on it now?

                Last edited by Dj Buttchug; 01-11-2026, 07:46 AM.
                sigpic

                (clicky on piccy to get to thread)

                Comment

                • Dj Buttchug
                  R3V OG
                  • Jun 2010
                  • 7648

                  #833
                  Originally posted by econti
                  What's compression on it now?
                  Same 8.5 to 1. As its always been.

                  Turbo M42 Build Thread :Here
                  Ig:ryno_pzk
                  I like the tuna here.
                  Originally posted by lambo
                  Buttchug. The official poster child of r3v.

                  Comment

                  • mike.bmw
                    E30 Mastermind
                    • Dec 2015
                    • 1760

                    #834
                    Beautiful. Absolutely beautiful. This made my day, thanks!

                    Comment

                    • Dj Buttchug
                      R3V OG
                      • Jun 2010
                      • 7648

                      #835
                      Did the old school by hand valve lapping. Took about 1.5 hours per cylinder.


                      All parts cleaned up and installed. One more step to a reconditioned long block.


                      Turbo M42 Build Thread :Here
                      Ig:ryno_pzk
                      I like the tuna here.
                      Originally posted by lambo
                      Buttchug. The official poster child of r3v.

                      Comment

                      • Dj Buttchug
                        R3V OG
                        • Jun 2010
                        • 7648

                        #836
                        Getting closer now.



                        Turbo M42 Build Thread :Here
                        Ig:ryno_pzk
                        I like the tuna here.
                        Originally posted by lambo
                        Buttchug. The official poster child of r3v.

                        Comment

                        • econti
                          E30 Enthusiast
                          • May 2014
                          • 1119

                          #837
                          Looks a million bucks
                          sigpic

                          (clicky on piccy to get to thread)

                          Comment

                          • 2mAn
                            Señior Mod
                            • Aug 2010
                            • 20340

                            #838
                            Originally posted by econti
                            Looks a million bucks
                            Yea... freaking brand new!
                            Simon
                            Current Cars:
                            -1966 Lotus Elan
                            -1986 German Car
                            -2006 Volkswagen Jetta TDI

                            Make R3V Great Again -2020

                            Comment

                            • varg
                              Florida Turbo Man
                              • May 2014
                              • 3338

                              #839
                              M42s never looked so good.

                              IG @turbovarg
                              '91 318is, M20 turbo
                              '94 525iT slicktop, M50B30 + S362SX-E, 600WHP DD or bust
                              '93 RX-7 FD3S, pretty and slow

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