The Detailed E30 R-134a Conversion Thread/DIY

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  • Chilezen
    E30 Mastermind
    • Dec 2013
    • 1878

    #691
    Originally posted by ghrays
    I bought a (NEW) Sanden compressor https://www.acparts.com/product/new-...mpressor-6627/ Model SD5H14 and used LC Wylie's adapter bracket https://lcwylieco.bigcartel.com/prod...ersion-bracket.
    I am really surprised and thrilled that an aftermarket solution like this exists!
    Does the compressor come with oil?

    On behalf of others now and in the future, thanks for biting the bullet and taking the time to do this right and sharing the information.

    Currently building a badass coffee table
    Random stuff on insta @kevanromero

    Comment

    • ForcedFirebird
      R3V OG
      • Feb 2007
      • 8300

      #692
      Originally posted by AmosCake
      Anyone have updates if part number 64538391040 will work for 318is? This replaces 64531381740 respectively. I know in can just get the r134a adapter but since the lines are all old, im planning on doing a full overhaul. Thanks
      The m42 had unique lines to go around the coil packs. They are different in the strut tower area. Also have to pay attention to the hose ends, e30's came with a coupld different compressors.

      You can actually purchase the hose and furreles, get them fitted yourself, then have a hydraulic hose shop crimp them. This way you will also have the benefit of barrier hoses. r134a can actually seep though the r12 hoses.
      john@m20guru.com
      Links:
      Transaction feedback: Here, here and here. Thanks :D

      Comment

      • bigglazz
        Noobie
        • Jun 2023
        • 1

        #693
        I am aware this is a Old Post if anyone's out there that can help me how do I go from a 2 pressure switch system to 1 if someone has photos or a can explain to me it would be helpful thank you

        Comment

        • Chilezen
          E30 Mastermind
          • Dec 2013
          • 1878

          #694
          Originally posted by bigglazz
          I am aware this is a Old Post if anyone's out there that can help me how do I go from a 2 pressure switch system to 1 if someone has photos or a can explain to me it would be helpful thank you
          Yes. You need this switch https://www.fcpeuro.com/products/bmw...ns-64538390971

          which should be installed on this drier https://www.fcpeuro.com/products/bmw...hr-64538391025

          and this cap replaces the filling valve by the hood strut https://www.fcpeuro.com/products/bmw...te-64118363260

          Just cut the wires off the old sensor and cut the plug off the new sensor.. and splice the new sensor to the old plug. Some people buy the other half of the new plug and splice that in but.. it's basically the same thing in the end. Also, connect the ends of the other sensor that is no longer in use. Search around the forum for the full instructions. I am pretty sure it's described in this thread too. Start reading. Good luck.

          Currently building a badass coffee table
          Random stuff on insta @kevanromero

          Comment

          • cory58
            E30 Enthusiast
            • Dec 2007
            • 1021

            #695
            Originally posted by bigglazz
            I am aware this is a Old Post if anyone's out there that can help me how do I go from a 2 pressure switch system to 1 if someone has photos or a can explain to me it would be helpful thank you

            Why do you need to make the change? The two switch set up works fine too.
            1992 325i Cabrio
            1988 320i Touring
            2000 M5
            1977 530i
            2015 328i - Euro Delivery/Performance Center Delivery
            BMWCCA
            E30CCA

            Comment

            • prisonerofdoom83
              E30 Addict
              • May 2013
              • 515

              #696
              So a quick question hopefully someone can chime in . Is the aux condenser fan supposed to turn on with the snowflake button? With an empty system? I know the compressor won’t kick on until I start to fill . Is it the same with the fan? Right now it’s not turning on with no Freon in it . The fan does work I bypassed at the high temp switch . Everything is brand new

              edit never mind I had a bad connection at the evap temp switch . I found this wiring diagram that helped out
              Attached Files
              Last edited by prisonerofdoom83; 07-18-2024, 06:50 PM.

              Comment

              • jht3
                Wrencher
                • Feb 2004
                • 288

                #697
                What size o-ring fits the hi/lo switch port on the 025 dryer? Is there a common part number, four seasons maybe? Probably going to get a dryer from FCP Euro but doesn't appear it includes any o-rings.

                If it's in this thread, I missed it

                I retrofitted my M3 years ago, but am about to crack open the system to install a new PF condenser. I have the old 051 dryer installed with two switches but have the new switch on hand to simplify the number of connections. The ID of the switch is about 14mm but don't know how to size o-rings!
                James
                '88 M3

                Comment

                • Chilezen
                  E30 Mastermind
                  • Dec 2013
                  • 1878

                  #698
                  Originally posted by jht3
                  What size o-ring fits the hi/lo switch port on the 025 dryer? Is there a common part number, four seasons maybe? Probably going to get a dryer from FCP Euro but doesn't appear it includes any o-rings.
                  Uhhh I think I remember that one did come with o rings. However, what I also did was buy the variety pack they sell. A sure-fire safe bet to just have all sizes, just in case.

                  Currently building a badass coffee table
                  Random stuff on insta @kevanromero

                  Comment

                  • jht3
                    Wrencher
                    • Feb 2004
                    • 288

                    #699
                    Update: Mahle dryer from FCP includes the switch o-ring. So does a GPD from Rockauto.
                    James
                    '88 M3

                    Comment

                    • JamesOfCarson
                      Noobie
                      • Jul 2025
                      • 7

                      #700
                      Adding to this thread as many people come here first (as I did when I started my conversion). I created my own Sanden bracket and released the project files publicly: https://www.r3vlimited.com/board/for...for-m20-engine

                      Click image for larger version

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                      • 510man
                        Noobie
                        • May 2013
                        • 17

                        #701
                        I went through all 47 pages looking for the common R134 charge by weight. I see 28 oz and 32 oz.

                        Seems many are having their system professionally charged. It would be helpful to post those numbers up. Eventually we should be able to narrow down the optimum charge for a converted E30.

                        I'm running 26 oz. I haven't experimented with running more. It appears perhaps I should to see if I can get a colder vent temperature.
                        Last edited by 510man; 07-21-2025, 09:20 PM.

                        Comment

                        • Chilezen
                          E30 Mastermind
                          • Dec 2013
                          • 1878

                          #702
                          Originally posted by JamesOfCarson
                          Adding to this thread as many people come here first (as I did when I started my conversion). I created my own Sanden bracket and released the project files publicly:
                          My shop has a laser machine, I can cut these out for you/anyone that wants to buy them. DM me if interested.

                          Currently building a badass coffee table
                          Random stuff on insta @kevanromero

                          Comment

                          • 2mAn
                            Moderator
                            • Aug 2010
                            • 20062

                            #703
                            Originally posted by Chilezen

                            My shop has a laser machine, I can cut these out for you/anyone that wants to buy them. DM me if interested.

                            That’s awesome Kevan!
                            Simon
                            Current Cars:
                            -1966 Lotus Elan
                            -1986 German Car
                            -2006 Volkswagen Jetta TDI

                            Make R3V Great Again -2020

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