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1971 BMW 1600 Project

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    More stuff today.


    Today was the day I decided I would fire up the engine. In order to do so, I would need to install the fuel pump, distributor, make sure the timing was correct and valves properly spec'd. Oh and check for oil pressure. Shouldn't be too hard. Note, I couldn't have done it without my mechanic friend.


    First, here is a shot of what I managed to do sometime last week: I replaced the original hose from the heater core to the heater valve. A little rough, but no leaks so far!



    Next up was the fuel pump. I wanted to mount it in the back by the gas tank, but given the length of wire I would have to run to the front, I decided against it. I mounted it right below where the original battery would have been. It's not sleek by any means, but it works well for a low-pressure fuel pump. I will clean up the install in the coming weeks, in an effort to keep the engine bay clean and tidy.



    After I got that squared away, I followed IE's instructions on installing their distributor with electronic ignitors. No more points. I have no review of this unit yet, but it does run as of now. Seems like a good unit overall. Yellow wire goes to the positive side of the coil, and black wire goes to negative side of the coil.



    A shot of the surgery. Multimeters, test lights, timing lights, remote starters, etc. It all came in handy:




    My good friend Mike Pelly also had an extra antenna holder thing, which he gave to me. I installed it and now my antenna isn't flopping all over the place.





    I also installed the Paul Cain E-Brake kit using thrust bearings. Its a great piece and removed slop in my e-brake handle.




    And then I snapped a quick video of the second start up, after we tinkered and played with the idle for a little bit. Seems to run pretty good. Not perfect, but definitely ok.






    Here is how the engine bay looks right now. So far, everything works like it should, except for a red light on the cluster, which I think has to do with the e-brake handle.



    And that red light on the cluster. Can anyone confirm that this is the emergency brake light? Where can I find this switch? I want to get this taken care of.




    Oh yeah, and these exhaust clamps aren't doing a very good job and clamping the exhaust down. I can feel air coming from all three clamp locations. Will have to find a different solution.
    world renown Harry Potter expert
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      Hey Silence, you can always send me a set of e21 mounts to put in my car ;)

      Phresh, awesome build! Flex pipe and use some exhaust putty on the connections.
      Originally posted by IRON-E
      Yeah, you're definitely a vw

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        Nice job so far, I miss my e10 even more now.
        ~ Puch Cafe. ~ Do business? feedback ~ Check out my leather company ~

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          Originally posted by phreshkid View Post


          Last edited by LJ851; 05-27-2014, 07:23 PM.
          Lorin


          Originally posted by slammin.e28
          The M30 is God's engine.

          Comment


            Thats where my brake light is.
            Yours truly,
            Rich
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            Originally posted by Rigmaster
            you kids get off my lawn.....

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              Originally posted by blue plates View Post
              Hey Silence, you can always send me a set of e21 mounts to put in my car ;)

              Phresh, awesome build! Flex pipe and use some exhaust putty on the connections.
              I'll look into both! Exhaust putty sounds interesting. And thanks!

              Originally posted by F34R View Post
              Nice job so far, I miss my e10 even more now.
              Get another one!
              Look at you, using your brain. Such a prudent man you are.

              Originally posted by delatlanta1281 View Post
              Thats where my brake light is.
              I wonder if this car came with an e-brake switch. So far, I see no sign of one.
              world renown Harry Potter expert
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                Originally posted by phreshkid View Post

                I wonder if this car came with an e-brake switch. So far, I see no sign of one.

                No, it did not. The brake warning light on the dash is wired to the float switch in the brake fluid reservoir like i tried to point out in my pictures.
                Lorin


                Originally posted by slammin.e28
                The M30 is God's engine.

                Comment


                  yup, check brake fluid level. Maybe the float is stuck, but the light means your sensor in the cap for the brake fluid reservoir is not sensing . . . . fluid.

                  also, maybe bleed the clutch master, brakes - air in system?

                  Comment


                    Originally posted by LJ851 View Post
                    No, it did not. The brake warning light on the dash is wired to the float switch in the brake fluid reservoir like i tried to point out in my pictures.
                    I replied to your photo post but it looks like it didn't go through. Thanks for the top on the brake fluid reservoir cap sensor. I'll bleed the clutch and brakes tomorrow and go for a quick drive.
                    world renown Harry Potter expert
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                      Love it!

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                        Originally posted by phreshkid View Post
                        I replied to your photo post but it looks like it didn't go through.

                        I was starting to think you didn't like me anymore....
                        Lorin


                        Originally posted by slammin.e28
                        The M30 is God's engine.

                        Comment


                          Originally posted by LJ851 View Post
                          I was starting to think you didn't like me anymore....
                          I could never dislike you. You've been very helpful and informative in most parts of this mini-build. Your common sense posts make me look dumb, but are so necessary. Keep posting!
                          world renown Harry Potter expert
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                            If you are going to run the Apache Vs I might have a 4th center cap that I could be convinced to part with. PM me if you are interested.

                            Nice work by the way

                            Comment


                              Updates:


                              With the help of my mechanic, I bled the brakes and clutch and took her for a spin (maiden voyage).

                              I did squats yesterday so my legs and butt is on fire. Pressing the brake pedal 4000 times wasn't all that helpful either.


                              I did the brakes while the car was in the air. Much easier to access the bleeder valves this way.


                              This process took entirely too long, and I will likely have to do it one more time. I'm not satisfied with the brakes yet...unless the rotors and pads have to break-in.


                              Then I took the car for a drive. I don't have any photos, but it was productive overall. The carb needs tuning, and the throttle linkage needs adjusting/lighting on fire. Around 50% throttle and higher, the carb sounds like its getting starved of gas and begins bogging. The car doesn't like this. I'm going to have this carb tuned next week hopefully.

                              And you guys were right about the red light on the cluster... It had everything to do with low brake fluid. Cleared that right up.

                              While driving, I noticed a few drops of coolant on the center console under the heater core. I parked the car back in the shop, and immediately found the leak and repositioned/tightened one of the clamps that goes to the heater core.. that took care of that leak.

                              Now I need to dial in the carb and take it in for an alignment/figure out how to make the front end lower. I may be able to get a set of camber plates in there. This should eliminate the fixed camber plates (that add precious mm of ride height), as well as the spacer between the strut and the strut bearing, along with the bearing itself. I don't expect an inch drop, but it will help. I'll do some more research into this avenue.

                              Overall the car handles much tighter now. Very go-cart like and fun! I didn't get to enjoy it fully, but I know that this will be a fun car. I also ordered a set of DOT3 spring pads for the rear. This should raise the car up about 2/3", helping out the "stance" of the car. It's currently bad. The rear tires tuck with the front tires have 2-3" of gap.


                              While fixing the coolant leak at the heater core, I first found a few drips:


                              I can't stand seeing all of those radio wires (or the radio itself), so out it all came, and in the trash it went:



                              Look how nice the carpet under the shorty console is:



                              and there it is, reassembled and in position:




                              Also decided to throw on a spare bumper I had laying around. The old bumper had both corner pieces that were damaged, but the center section was pretty nice. The new bumper had nice corner pieces, but a center pieces with three big holes on the bottom side. I hope this doesn't bother me, else I'll mix and match parts until it's nice.



                              to this:





                              That's all for now. My list is getting shorter and shorter. An unexpected trip came up and I'm traveling to Sacramento for a few days. Maybe this will give me some time to wind down and pick up a few more parts.
                              world renown Harry Potter expert
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                                Yeah, you have to break in the pads (I think it's called bedding the pads?). The first time I did the pads in my MK2 Jetta, I didn't know that they had to be broken in. Nearly overshot the intersection at the end of my street lol.

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