1990 325is restomod project aka "Klaus"

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  • AWDBOB
    R3V Elite
    • Aug 2013
    • 4372

    #466
    Originally posted by wworm
    Why not right after the headers? Not entirely sure why you're adding a merge, but if its for sound reasons the closest to the headers is where I've read/heard its most effective at numbing the rasp. Totally only limited to keyboard wisdom here, so feel free to tell me otherwise.

    Stoked to see so much progress being made on this build too
    Merging right behind the headers leaves torque on the table due to exhaust harmonics. Also, I'm pretty sure the stock s54 mid section merged fairly far back as well if I'm not mistaken.
    1989 Hooptie 325iS Build Thread
    1989 Zinnoberrot M3 Build Thread

    Comment

    • wworm
      E30 Mastermind
      • Dec 2016
      • 1719

      #467
      interesting. Makes sense
      1984 Delphin 318i 2 door

      Comment

      • Staszek
        R3VLimited
        • May 2006
        • 2533

        #468
        Originally posted by AWDBOB
        Merging right behind the headers leaves torque on the table due to exhaust harmonics. Also, I'm pretty sure the stock s54 mid section merged fairly far back as well if I'm not mistaken.
        You are correct on both counts. There are a few people that merged to early with adverse effects.
        Euro Delivery Thread///E30 Project Klaus///COTM August 2021

        Comment

        • Staszek
          R3VLimited
          • May 2006
          • 2533

          #469
          Originally posted by AWDBOB
          Merging right behind the headers leaves torque on the table due to exhaust harmonics. Also, I'm pretty sure the stock s54 mid section merged fairly far back as well if I'm not mistaken.
          Spoke to the guys today they are adding the xpipe in behind the cats :)
          Euro Delivery Thread///E30 Project Klaus///COTM August 2021

          Comment

          • R3Z3N
            No R3VLimiter
            • Jan 2011
            • 3056

            #470
            Originally posted by KIRIEIW;4928791Question
            , did you buy a new firewall grommet or did you rob the one off your original M20 harness? Were you able to stretch it over the ECU harness plug? I'll need to do mine this weekend.
            Check my thread out too if you want, but I was able to fit all the wiring, and 2 additional sets of relay wiring I added along with wideband O2 wiring in my grommet. Just soap it up!

            Here's my pic of the wiring which is going back in.....

            Comment

            • Staszek
              R3VLimited
              • May 2006
              • 2533

              #471
              Originally posted by R3Z3N
              Check my thread out too if you want, but I was able to fit all the wiring, and 2 additional sets of relay wiring I added along with wideband O2 wiring in my grommet. Just soap it up!

              Here's my pic of the wiring which is going back in.....
              Thanks, I have been following your thread, its awesome.
              Euro Delivery Thread///E30 Project Klaus///COTM August 2021

              Comment

              • AWDBOB
                R3V Elite
                • Aug 2013
                • 4372

                #472
                Originally posted by Staszek
                Spoke to the guys today they are adding the xpipe in behind the cats :)
                Nice!! Are they going to tune/dyno the car for you as well?
                1989 Hooptie 325iS Build Thread
                1989 Zinnoberrot M3 Build Thread

                Comment

                • Staszek
                  R3VLimited
                  • May 2006
                  • 2533

                  #473
                  Originally posted by AWDBOB
                  Nice!! Are they going to tune/dyno the car for you as well?
                  Yep, we will do a baseline of the car as is once it's running. Then tune than a dyno after the tune as well.

                  I will post both. He was in agreement that the merge should be behind the cats, he has seen a few S54s with merge right after the headers and the power loss was pretty great.
                  Euro Delivery Thread///E30 Project Klaus///COTM August 2021

                  Comment

                  • AWDBOB
                    R3V Elite
                    • Aug 2013
                    • 4372

                    #474
                    Originally posted by Staszek
                    Yep, we will do a baseline of the car as is once it's running. Then tune than a dyno after the tune as well.

                    I will post both. He was in agreement that the merge should be behind the cats, he has seen a few S54s with merge right after the headers and the power loss was pretty great.
                    Awesome, I can't wait! I'm watching with heavy anticipation (as I'm sure many of us are). If I found a good deal on an S54 out here I wouldn't hesitate to start refreshing it for a swap someday. If you hear of anything around let me know.
                    1989 Hooptie 325iS Build Thread
                    1989 Zinnoberrot M3 Build Thread

                    Comment

                    • bradnic
                      No R3VLimiter
                      • Jul 2012
                      • 3550

                      #475
                      total drool fest. such a clean swap... some crazy cool swap parts too. love that you're keeping ac.

                      Originally posted by Staszek
                      pass side header is really close to the steering rack boot though. are you adding any heat shielding?

                      can't wait to see this beast in person.
                      I BUY/SELL REFURBISHED CM5907s & CM5908s

                      HOWTOs:
                      DB vert plastic bumpers
                      OEM Keys
                      MTech1 docs

                      88 ix Lach/Card
                      91 ic Calypso 3.1
                      86 Cosmo 2.7

                      OEM+ or bust!


                      reelizmpro: I will always be an e30 guy.. I still do all of my own labor
                      TrentW: There's just something so right about a well-built M20 in an E30
                      e30m3s54turbo: I save my money for tuner parts.

                      Comment

                      • Staszek
                        R3VLimited
                        • May 2006
                        • 2533

                        #476
                        Originally posted by bradnic
                        total drool fest. such a clean swap... some crazy cool swap parts too. love that you're keeping ac.


                        pass side header is really close to the steering rack boot though. are you adding any heat shielding?

                        can't wait to see this beast in person.
                        Looks closer then it is. It's about the same distance as the stock ones. I will take some measurements.
                        Euro Delivery Thread///E30 Project Klaus///COTM August 2021

                        Comment

                        • TrentW
                          R3VLimited
                          • Aug 2008
                          • 2815

                          #477
                          Curious what your ground clearance is at the collector flanges?

                          Comment

                          • Staszek
                            R3VLimited
                            • May 2006
                            • 2533

                            #478
                            Originally posted by TrentW
                            Curious what your ground clearance is at the collector flanges?
                            They are slightly lower than the oil pan on one side by a few MM. I will measure it, but I dont think it will be a problem because its higher then the original E30 Oil Pan was.

                            If I scrape that then I am pretty close to scrapping the oil pan as well which would be bad.

                            I am lowered but not slammed. See if I can get some pics with the car on the ground underneath.
                            Euro Delivery Thread///E30 Project Klaus///COTM August 2021

                            Comment

                            • masterofnone
                              Member
                              • Oct 2018
                              • 99

                              #479
                              Subed!

                              Very sweet build. Are you going to use the stock E30 fan with the E46 PWM controller for the A/C?

                              Comment

                              • Staszek
                                R3VLimited
                                • May 2006
                                • 2533

                                #480
                                Originally posted by masterofnone
                                Subed!

                                Very sweet build. Are you going to use the stock E30 fan with the E46 PWM controller for the A/C?
                                I was but my stock fan was busted up a little, so I am going to use a spal fan as an aux with the E46 PWM.
                                Euro Delivery Thread///E30 Project Klaus///COTM August 2021

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