New booster option for e30 - Bosch iBooster

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  • cruizin01
    Noobie
    • Jan 2022
    • 4

    #121
    Click image for larger version

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ID:	10041761I'm pulling out what little hair I have left on this iBooster swap.
    I started with a Honda unit that looks pretty identical to the Tesla unit but when plumbed and wired its spongy and the pedal pulses at the bottom of it's travel. (I've bled the snot out of it)

    I purchased an actual Tesla unit this week and plumbed it up yesterday. This setup makes the pedal rock hard. Like barely any pedal travel. Barely any brakes.

    I checked that the unit functions before plumbing it up and it was similar in feel to the Honda booster. As in I plug it in and you can push the plunger in by hand which you can't do if it's not powered up. So I know both units work. They just don't work in the car

    Just feeling defeated looking for any insight.

    If I reinstall the chase bays booster delete setup the brakes work fine. (Just a stiffer pedal than I prefer)

    Comment

    • Markus
      Noobie
      • Aug 2017
      • 9

      #122
      I installed the ibooster from a Volkswagen E-golf today, and hopefully it works when I get to testing it.

      I used the clevis from the original e30 booster, which makes the clevis pin line up perfectly when the pedal is fully extended. The master is 23.81mm, so should feel different from the Tesla one.

      Comment

      • cruizin01
        Noobie
        • Jan 2022
        • 4

        #123
        I got mine working tonight with the Tesla booster. Once I had the front and rear plumbed correctly it works great. I had them backwards.

        I would not recommend using the Honda CR-V unit as it caused a spongy pedal and just never worked right. It could have been a bad unit but it came from a 2019 car so I doubt it

        FYI also, not all these units are the same. Well the castings of the pump are but the machining inside where the master cylinder fits in varies. So you really need to use a matching pump and master cylinder.

        Wow does this thing work! It might almost work too good. Ill have to drive it some more and maybe make some adjustments.

        Comment

        • Markus
          Noobie
          • Aug 2017
          • 9

          #124
          Originally posted by cruizin01
          I got mine working tonight with the Tesla booster. Once I had the front and rear plumbed correctly it works great. I had them backwards.

          I would not recommend using the Honda CR-V unit as it caused a spongy pedal and just never worked right. It could have been a bad unit but it came from a 2019 car so I doubt it

          FYI also, not all these units are the same. Well the castings of the pump are but the machining inside where the master cylinder fits in varies. So you really need to use a matching pump and master cylinder.

          Wow does this thing work! It might almost work too good. Ill have to drive it some more and maybe make some adjustments.
          That is great! From just looking at pictures, the Tesla and E-golf master cylinder look the same, but the CRV one is a different type.

          Did you use the crv reservoar?

          Comment

          • cruizin01
            Noobie
            • Jan 2022
            • 4

            #125
            Originally posted by Markus

            That is great! From just looking at pictures, the Tesla and E-golf master cylinder look the same, but the CRV one is a different type.

            Did you use the crv reservoar?
            I used the crv reservoir thats mounted to the master cylinder, I then used a universal brake fluid "tank"

            Comment

            • luckybk
              Advanced Member
              • Jan 2019
              • 127

              #126
              has anyone done these with abs?

              Comment

              • tyeler18
                Advanced Member
                • Jul 2019
                • 141

                #127
                Originally posted by luckybk
                has anyone done these with abs?
                Mine will be, shouldn't be any different though. Plumb the lines into the pump like stock.

                Comment

                • Markus
                  Noobie
                  • Aug 2017
                  • 9

                  #128
                  I am looking for some alternatives to the crv relocated reservoir, and I might have stumbled on a solution, but have not tested it yet. The reservoirs from this part: https://www.trodo.com/brake-master-c...-0-204-788-355

                  Its from different Fords, and they are alsi Bosch parts. They look pretty similar when compared with pictures. However, there are loads of different Ford masters that are kind of similar but this is the one i have found to be pretty much exactly like the ibooster one.

                  Here it is with reservoar:

                  Comment

                  • spiDmang
                    No R3VLimiter
                    • Nov 2010
                    • 3941

                    #129
                    Morning iBooster team.

                    I am looking for a Master Cylinder inlet adapter for the MC so I can run a remote reservoir. I am utilizing this booster with an S54, and the airbox will not allow the factory reservoir to be used. Anyone have any insight?
                    -Brad, AlphaTeam Motorwerks, LLC
                    91' 318iS - S54/6MT Swapped
                    08' E90 M3 6MT - Daily
                    04' Chevy Duramax CCLB - Work Truck/Hauler


                    Originally posted by IronJoe
                    Alpha Team: running through e30s, gringo icebergs, and 19 yr olds.

                    Originally posted by 2mAn
                    Brads a standup guy even though he likes buttsex

                    Comment

                    • Ryan_penner
                      Noobie
                      • Apr 2021
                      • 12

                      #130
                      Finally got mine in. It's pretty tight. I might need a new resevoir
                      Attached Files

                      Comment

                      • moatilliatta
                        R3V OG
                        • Feb 2005
                        • 6119

                        #131
                        Originally posted by spiDmang
                        Morning iBooster team.

                        I am looking for a Master Cylinder inlet adapter for the MC so I can run a remote reservoir. I am utilizing this booster with an S54, and the airbox will not allow the factory reservoir to be used. Anyone have any insight?
                        You can use 944 booster, E32 MC and stock reservoir if you move the assembly over 1.5 inches.

                        I was up above it, Now I'm down in it ~ Entropy - A Build thread.
                        @Zakspeed_US

                        Comment

                        • iman53
                          Member
                          • Sep 2016
                          • 47

                          #132
                          Originally posted by spiDmang
                          Morning iBooster team.

                          I am looking for a Master Cylinder inlet adapter for the MC so I can run a remote reservoir. I am utilizing this booster with an S54, and the airbox will not allow the factory reservoir to be used. Anyone have any insight?
                          I used a CRV reservoir adapter on my Tesla unit. You can run that to a reservoir of your choice.

                          Comment

                          • iman53
                            Member
                            • Sep 2016
                            • 47

                            #133
                            Originally posted by Markus
                            I am looking for some alternatives to the crv relocated reservoir, and I might have stumbled on a solution, but have not tested it yet.
                            Just curious why not use the CRV adapter?

                            Comment

                            • skudak
                              Noobie
                              • Dec 2016
                              • 13

                              #134
                              I've been running one in my car for a while now, they work great. The pedal sensitivity requires can-bus communication.


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                              Comment

                              • spiDmang
                                No R3VLimiter
                                • Nov 2010
                                • 3941

                                #135
                                Originally posted by iman53

                                I used a CRV reservoir adapter on my Tesla unit. You can run that to a reservoir of your choice.
                                Do you have a part number for this CRV reservoir adapter? How are you utilizing the clutch line since I assume most of these reservoirs dont have that provision?
                                -Brad, AlphaTeam Motorwerks, LLC
                                91' 318iS - S54/6MT Swapped
                                08' E90 M3 6MT - Daily
                                04' Chevy Duramax CCLB - Work Truck/Hauler


                                Originally posted by IronJoe
                                Alpha Team: running through e30s, gringo icebergs, and 19 yr olds.

                                Originally posted by 2mAn
                                Brads a standup guy even though he likes buttsex

                                Comment

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